SURESH GANESEN
FOUNDER OF ATOM FORGE STUDIO • MECHANICAL ENGINEER

Always innovating.

Founder of Atom Forge Studio and Mechanical Engineering graduate from Politeknik Malaysia. A proactive engineer driven by hands-on craftsmanship, parametric 3D design, and building functional systems that solve real-world problems.

Suresh A/L Ganesen
ATOM FORGE STUDIO • POLITEKNIK FOUNDER
MECHANICAL
Engineering Graduate
3.85 CGPA
Politeknik Excellence
ATOM FORGE
Founder & Lead Engineer
CIDB
Green Card Safety Certified
ACTIVE
Immediate Placement Availability
VENTURE // HARDWARE R&D ATOMFORGESTUDIO.SPACE

Atom Forge Studio

Independent hardware innovation and embedded mechatronics R&D laboratory founded by Suresh Ganesen. Specializing in rapid mechanical prototyping, DFM tooling, custom PCB design, and intelligent IoT systems — including the flagship AtomForge Guider smart student safety ecosystem.

LAUNCH ATOMFORGESTUDIO.SPACE ↗
Flagship Innovation
AtomForge Guider Badge
Next-Gen NFC & GPS Safety Wearable
Core Capabilities
3D CAD, PCB & Firmware
SolidWorks, KiCAD, ESP32 C/C++, CNC
Live Platform
atomforgestudio.space
Interactive 3D Product Experience
01 // CORE ENGINEERING COMPETENCIES

Engineered from first principles.

3D CAD

Parametric Design & GD&T

Certified SolidWorks 3D modeling, AutoCAD 2D drafting, ASME Y14.5 geometric tolerancing, and DFM injection molding fitment.

SolidWorks AutoCAD 2D ASME Y14.5
FABRICATION

Workshop Craftsmanship

Hands-on SMAW & MIG arc welding, manual lathe turning, precision bench fitting, CNC toolpath setup, and FDM 3D printing.

SMAW/MIG Welding CNC G-Code 3D Printing
HARDWARE

Electronics & Embedded

KiCAD schematic capture, precision SMD soldering, C/C++ firmware on ESP32/Arduino, sensor telemetry, and Edge AI vision.

Precision Soldering ESP32 C/C++ Edge AI
02 // FEATURED WORK

Selected prototypes.

IN PROGRESS ATOM FORGE

ATOM Forge — Smart Badge & NFC IoT Ecosystem

Full-stack student wearable with ESP32-S3 telemetry, Web NFC payment integration, MPU-6050 fall detection, snap-fit DFM enclosure (0.15mm fit), and full BOM table.

01NFC UID token scanning & parent FPX payment reload system.
02MPU-6050 fall detection + GY-NEO6M live GPS tracking.
ESP32-S3 Web NFC SolidWorks CAD BOM Table GitHub ↗
Inspect 2D Drawings & Specs OPEN →
IN PROGRESS ASSISTIVE TECH

Cane AI — Smart Assistive Walking Cane

Intelligent mobility aid with dual ultrasonic obstacle mapping and proportional ERM haptic feedback for the visually impaired.

01ESP32-CAM obstacle spatial tracking with dynamic PWM vibration.
02Field ergonomics validated with Society of the Blind Malaysia.
ESP32-CAM Haptic PWM Ergonomics Gerber PCB GitHub ↗
Inspect 2D Drawings & Specs OPEN →
01 // TECHNICAL PROFICIENCY

Workshop & digital craftsmanship.

Detailed practical breakdown across fabrication, mechanical engineering, and electronics.

SHOPFLOOR

Workshop Fabrication & Arc Welding

01SMAW & MIG Welding: Clean bead deposition, structural steel joints, and penetration control.
02Manual Lathe & Milling: Workpiece turning, facing, center drilling, chamfering, and thread tapping.
03Bench Fitting & Cutting: Angle grinding, band saws, precision filing, and hand tapping.
04Metrology & Inspection: Vernier calipers, digital micrometers, dial test indicators, and height gauges.
Arc Welding Lathe Machining Bench Fitting Workshop Safety
HARDWARE

Circuit Prototyping & Precision Soldering

01Hand Soldering: Precision soldering of DIP ICs, discrete passives, and 0805/1206 SMD devices.
02Circuit Prototyping: Breadboarding schematic layouts, stripboard wiring, and perfboard routing.
03Schematic Capture & PCB: KiCAD / EasyEDA schematic capture with dedicated ground plane design.
04Power Management: 5V/3.3V LDOs (AMS1117), LiPo charging (TP4056), and multimeter testing.
SMD Soldering KiCAD PCB Power Supply Diagnostics
CAD / DFM

SolidWorks CAD & ASME Y14.5 GD&T

01SolidWorks 3D (Certified): Multi-body parametric modeling, complex lofts, and exploded assemblies.
02AutoCAD 2D Drafting: Orthographic 3-view projections, cross-sectional details, and shop blueprints.
03ASME Y14.5 GD&T: Defining datums, true position, concentricity, flatness, runout, and MMC envelopes.
04Design for Manufacturing: Tooling draft angles, snap-fit deflections, and FEA stress validation.
SolidWorks 3D AutoCAD 2D ASME Y14.5 FEA Stress
DIGITAL FAB

CNC Machining & FDM 3D Printing

01CNC Milling & Routers: Datum zeroing (G54), tool offsets, and aluminum/wood profile contouring.
02G-Code Toolpaths: CAM setup in Fusion 360 for 2.5D profile milling, facing, and pocketing.
03FDM 3D Printing: Slicing tuning, layer height calibration, bridging, and support optimization.
04Engineering Filaments: PLA, PETG, ABS (enclosed heat chamber), and Shore 95A flexible TPU.
CNC G-Code 3D Printing ABS / PETG / TPU CAM Setup
FIRMWARE

Embedded C/C++ & Microcontrollers

01Arduino & ESP32: Writing non-blocking C/C++ firmware, millis() state machines, and timer interrupts.
02Sensor Bus Interfaces: I2C (MPU6050, LCDs), SPI, UART (GPS, SIM800L), and analog ADC reading.
03Actuator Control: PWM duty cycle modulation, H-bridge DC motors (L298N), and servo angles.
04Wireless Connectivity: Web Bluetooth (BLE), Web NFC NDEF scanning, and Wi-Fi HTTP telemetry.
C/C++ ESP32 I2C / SPI / UART PWM Motors
COMPUTER VISION

Edge AI & Computer Vision

01ESP32-CAM Vision: OV2640 frame capture, downsampling, and spatial obstacle boundary detection.
02Edge AI Inference: Lightweight quantized vision models on microcontroller silicon without cloud lag.
03Assistive Feedback: Converting visual obstacle alerts into proportional ERM haptic pulses.
04Kinematics Scripting: Python mathematical models for velocity, energy transfers, and power curves.
Edge AI ESP32-CAM Python Modeling
02 // ENGINEERING REPOSITORY

Hardware & software artifacts.

Inspect 2D ASME blueprints, Bill of Materials (BOM), 3D CAD files, and firmware code.

LIVE // SOFTWARE GUIDER-APP

Guider App — Parent Dashboard & AI Guardian

Cross-platform web & mobile application powering real-time student safety telemetry, live GPS geofencing, AI audio anomaly alerts, and Web NFC canteen payments.

01Firebase Cloud Firestore real-time synchronization with ESP32-S3 IoT hardware badge.
02Leaflet.js live GPS tracking with automatic emergency SOS incident dispatch.
03Web NFC canteen contactless card tap reader, student wallet, and parent reload.
Firebase Capacitor Leaflet GPS Web NFC Tailwind UI GitHub ↗
Inspect Functional Features OPEN →
IN PROGRESS ATOM-001

ATOM Forge — Smart Badge & NFC IoT Ecosystem

Full-stack student wearable with ESP32-S3 telemetry, Web NFC payment integration, and BLE Wi-Fi provisioning.

01NFC UID token scanning & parent FPX payment reload system.
02MPU-6050 fall detection + GY-NEO6M live GPS tracking.
03Snap-fit enclosure with 0.15mm DFM tolerancing and BOM costing.
ASME 2D BOM Table .STEP CAD GitHub ↗
Inspect Artifacts & Code OPEN →
IN PROGRESS CANE-002

Cane AI — Smart Assistive Walking Cane

Intelligent mobility aid with dual ultrasonic obstacle mapping and proportional ERM haptic feedback for the visually impaired.

01ESP32-CAM obstacle spatial tracking with dynamic PWM vibration.
02Field ergonomics validated with Society of the Blind Malaysia.
0322mm handle shaft drawing, Gerber wiring netlist, and complete BOM.
SolidWorks BOM Cost Gerber PCB GitHub ↗
Inspect Artifacts & Code OPEN →
UPCOMING NEO-003

Project Neo — Autonomous Rover Platform

Next-generation differential-drive autonomous mechatronic rover featuring LiDAR obstacle avoidance and modular aluminum chassis.

01Multi-tier 6061-T6 Aluminum chassis with swing suspension.
02Closed-loop PID DC motor encoders + ROS2 telemetry interface.
03GD&T true-position mounting holes and full component BOM.
6061-T6 Al GD&T True Pos .STEP CAD GitHub ↗
Inspect Artifacts & Code OPEN →
UPCOMING ERA-004

Project Era — Precision Kinematic Stand

Next-iteration weighted magnetic workstation dock engineered with precision pivot friction hinges and optimized center of gravity.

01Finite Element Analysis (FEA) simulated for multi-axis stability.
020.15mm tight press-fit tolerances for MagSafe puck integration.
03Full title block 2D drawing sheet, .STEP assembly, and BOM table.
ASME Y14.5 FEA Stress BOM Cost GitHub ↗
Inspect Artifacts & Code OPEN →
COMPLETED F1-005

F1 Aerodynamic Prototype Vehicle

High-efficiency open-wheel racecar chassis engineered for kinetic energy transfer, downforce optimization, and minimal rolling drag.

01Low-friction sleeve bearing mounts reducing rotational drag by 38%.
02Front wing rake angle and rear diffuser CAD modeling in SolidWorks.
03ASME Y14.5 orthographic drawing, full BOM table, and Python physics model.
SolidWorks 3D BOM Table Python Calc GitHub ↗
Inspect Artifacts & Code OPEN →
COMPLETED WIND-006

Sustainable Micro Wind Turbine Harvester

Renewable micro-scale energy harvester designed and fabricated with aerodynamic cambered aerofoils and high-efficiency DC dynamo hub.

01Cambered aerodynamic aerofoil blades producing low cut-in at 2.2 m/s.
02Regulated 5V DC power output via Schottky full-bridge rectifier.
03Complete ISO drawing sheet, component BOM table, and power analysis.
Aerodynamics BOM Table Python Calc GitHub ↗
Inspect Artifacts & Code OPEN →
COMPLETED HLMT-007

Smart Safety Helmet & Collision SOS

Industrial protective headgear with tri-axis g-force impact detection, automated SMS/GPS emergency dispatch, and strap interlock.

01MPU-6050 accelerometer tuned to 3.5G crash threshold trigger.
02Internal load-distribution rib structure modeled in SolidWorks.
03Full ABS shell 2D drawing, circuit schematic, and BOM costing.
SolidWorks BOM Cost Schematic GitHub ↗
Inspect Artifacts & Code OPEN →
COMPLETED SOIL-008

Automated Soil Moisture Monitoring

Precision agricultural probe reading analog soil volumetric content with calibrated 957 ADC thresholds and I2C LCD prompts.

01Calibrated volumetric moisture boundaries between 900 (WET) and 1015 (DRY).
02I2C 16x2 real-time display feedback with 9600 baud serial logging.
03Irrigation plumbing layout, wiring schematic, and component BOM.
Schematic BOM Table Arduino C++ GitHub ↗
Inspect Artifacts & Code OPEN →
03 // SOFTWARE & FULL-STACK APPS

Software architectures & intelligent apps.

Cross-platform web applications, real-time IoT cloud infrastructure, mobile native companion apps, and edge signal processing.

FLAGSHIP APP // LIVE ATOM FORGE ECOSYSTEM

Guider App — Parent Dashboard & AI Guardian

PROPRIETARY IP // FUNCTIONAL SPECIFICATION ONLY

The central companion application for the Atom Forge Studio wearable safety ecosystem. Engineered as an ultra-responsive Progressive Web App (PWA) with Capacitor Android packaging, Guider connects parents, educators, and campus security in real-time through four core functional pillars.

STUDIO PORTAL ↗
01 // INCIDENTS

Real-Time SOS & Telemetry Stream

Sub-100ms Firebase Firestore listeners stream fall impact g-force metrics, panic button dispatches, live battery percentages, and GPS location coordinates directly from the student's hardware badge.

02 // MAPPING

Interactive GPS Geofencing

Custom Leaflet.js mapping interface with dark-mode vector cartography, live student movement paths, safe-zone geofence perimeter alerts, and breadcrumb timestamped trajectory tracking.

03 // WALLET

Web NFC Contactless Canteen POS

Direct browser hardware integration with the W3C Web NFC API. Allows instant canteen cashier terminal card deductions, parent FPX wallet reload, daily spending caps, and dietary meal logging.

04 // AI SHIELD

AI Shield — Anti-Bully Voice Sentinel

Edge microphone acoustic stream processing paired with the badge's INMP441 I2S mic. Autonomously analyzes multi-lingual speech for verbal aggression and distress, sounding the hardware buzzer and dispatching instant push alerts.

Flagship App AI Shield Sentinel JavaScript (ES6+) Firebase Cloud Firestore Capacitor Android Tailwind CSS Leaflet.js Map Web NFC API I2S Audio Stream

Guider App — Core Software Ecosystem Modules

AI SENTINEL ACOUSTIC AI

AI Shield — Anti-Bully & Voice Sentinel

Autonomous multi-lingual speech recognition and verbal aggression detection engine utilizing the badge's INMP441 I2S hardware mic. Triggers instant badge warning buzzer and dispatches high-priority parent alerts upon detecting verbal abuse or distress.

INMP441 I2S Mic Speech NLP Hardware Buzzer Instant Alerts
CASHLESS POS FINTECH NFC

Guider POS — School Canteen Terminal

Dedicated canteen cashier POS web application with direct W3C Web NFC tap recognition. Enables instant cashless meal deductions, parental daily spending limit enforcement, meal dietary logging, and real-time transaction ledger updates.

Web NFC API Sub-100ms Sync Allowance Cap Cloud Firestore
PARENT & ADMIN PWA / ANDROID

Guider Guardian — Parent & Admin Portal

Cross-platform Progressive Web App and Capacitor Android client providing interactive Leaflet GPS cartography, multi-zone campus geofencing alerts, fall shock telemetry (>2.8G), and multi-role institutional duty-of-care audit dashboards.

Leaflet.js GPS Geofence Alarm Capacitor Android Duty-of-Care
04 // CERTIFICATIONS & HONORS

Verified credentials.

Accredited certifications across 3D CAD modeling, academic distinction, and site safety.

DASSAULT SYSTÈMES VERIFIED

Certified SolidWorks Mechanical Design

Verified competency in 3D parametric part modeling, multi-body assemblies, exploded configurations, drafting standards, and ASME Y14.5 GD&T tolerancing.

Dassault Systèmes ACCREDITED
MECHATRONICS HUB VERIFIED

Embedded Systems & Microcontroller Hardware

Certified proficiency in embedded architecture, ESP32 Wi-Fi/BLE communication, ADC sensor telemetry, and I2C/SPI sensor bus design.

Mechatronics Hub ACCREDITED
POLITEKNIK MALAYSIA CGPA 3.85 // GRADUATE

Diploma in Mechanical Engineering

CGPA 3.85 / 4.00 (Recipient of Anugerah Ketua Jabatan / Head of Department Award). Comprehensive mechanical engineering curriculum covering parametric 3D CAD modeling, engineering mechanics, workshop manufacturing, thermodynamics, fluid dynamics, and materials science.

Politeknik Melaka ACCREDITED DIPLOMA
ATOM FORGE STUDIO FOUNDER

Founder & Lead Hardware Architect

Founded Atom Forge Studio to develop next-gen student IoT wearables (AtomForge Guider), assistive mechatronics (Cane AI), and client-tailored DFM mechanical CAD systems.

atomforgestudio.space VENTURE // 2024–PRES
CIDB MALAYSIA ACTIVE

CIDB Green Card (SICW Safety Registration)

Officially authorized for on-site industrial safety hazard management, mechanical equipment compliance, and construction site engineering operations.

SICW Safety Induction ACTIVE PERSONNEL
05 // CONNECT

Let's work together.

Reach out for internship placements, engineering roles, or prototype collaborations.

PHONE / WHATSAPP
+60 16-290 1439
CALL →
EMAIL ADDRESS
sureshganesen95@gmail.com
SEND →
LINKEDIN PROFILE
linkedin.com/in/suresh-ganesen
VISIT →
STUDIO WEBSITE
atomforgestudio.space
LAUNCH →
PLACEMENT STATUS IMMEDIATE

Available for Engineering Roles

Candidate: Suresh A/L Ganesen
Role: Founder of Atom Forge Studio • Mechanical Engineer
Education: Diploma in Mechanical Engineering (Politeknik Malaysia)
Accreditation: CIDB Green Card (SICW Safety Registered)
Target Placements: Mechanical Design Engineer, Mechatronics Intern, Hardware Prototyping Engineer.

VIEW & DOWNLOAD OFFICIAL RESUME (PDF) ↗
ATOM FORGE AI ASSISTANT
SURESH GANESEN // RESUME & PROJECTS KNOWLEDGE ENGINE

Welcome. I am Suresh's AI Portfolio Assistant.

I have direct knowledge of Suresh's mechanical engineering background, Politeknik diploma (CGPA 3.85), CAD competencies, Atom Forge Studio venture, and all 9 hardware/software projects. Ask a question or select a topic below: